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Industrial Pumps Manufacturing unit- Area- 6000 sqm

» Requirements:
  • Increase in load carrying capacity from 3 Tons to 8 Tons axle load
  • Uniformly Distributed Load of 1 ton per sq.mt on both sides of aisles.
  • Floor flatness +/- 3mm in 3-Mt straight edge
  • Material Handling Equipments (MHE)- EOT, BOPP, Forklifts, Trolleys
  • Floor Surface- Dust free, aesthetic floor
» Solutions:
  • Minimum- 85mm thick Steel Fiber Reinforced Hydraulic cement concrete floor, having MOR of 4.5 Mpa on grade slab.
  • Floor level monitoring with laser guided leveling instrument with periodic checking before, during & after installation.
  • Floor surface treatment with 3mm Epoxy screed with PU top coat.
  • MHE wheels changed to Nylon wheels.
  • Palletizing of all products, spares etc.
  • Regular house keeping







Tile & Sanitary products manufacturing facility- Area- 60000 sqmt

» Requirements:
  • Vehicular loading- Axle load of 3 Tons
  • Uniformly Distributed Load of 8 ton per sq.mt on both sides of aisles.
  • Floor flatness +/- 3mm in 3-Mt straight edge
  • MHE- EOT, Forklifts, Trolleys
  • Minimum Construction joints.
  • Floor concrete 400-450 sq.mt per day. Single panel casting of size 12m x 36-40 m.
  • Monitoring of sub-base & subgrade preparation by field QA & QC lab.
» Solutions:
  • CBR tests on field & lab at random locations.
  • Base concrete grade, levels & workmanship monitoring by QA & QC setup at site.
  • 150mm thick Steel Fiber Reinforced Hydraulic cement concrete floor, having MOR of 4.5 Mpa. Dowel & tie bars for load transfer across joints. Expansion joints at every 30m.
  • Floor level monitoring with laser guided leveling instrument.
  • Floor panel of size 12m wide x 40m lengths using Truss screed vibrator, reducing construction joints which are now formed at every 12m instead of conventional 4m.







Resin manufacturing facility.- Pavement

» Requirements:
  • Rehabilitation of rutted, damaged asphalt concrete surface
  • Increase in load carrying capacity for Single Axle load of 10 tons to 20 Tons
  • Provisions of storm water drainage for effective drainage system.
» Solutions:
  • CBR test conducted on field & lab at random locations for design requirement.
  • Localized repairs with M20 grade concrete reinforced with welded wire mesh.
  • Design & installation of storm water drainage system with main & cross drains.
  • Pavement-75mm thick UTW (Ultra-Thin Whitetopping) over rehabilitated & scarified HMA / asphalt concrete surface.
  • Steel Fiber Reinforced Hydraulic cement concrete floor, having MOR of 6 Mpa used for UTW. Dowel & tie bars for load transfer across joints. Panels of 1.2m x 1.5m formed by saw cutting.







Engineering, Pharma & Paints unit: Floor resurfacing

» Requirements:
  • Concrete floor treatment - Treatment to grade slab with top10-15mm concrete section oil soaked with localized damages & uneven floor surface due to wear & tear.
  • Treatment to RCC suspended slab for level correction, high wear & impact resistance.
  • Minimum installation & curing time to reduce shutdown period.
» Solutions:
  • Installing ready-to-use 15mm thick AVCRETE-LMC system having very high impact & wear resistance with 48 hours of curing & hardening period.






Floorings & Pavements Structural Strengthening Concrete Cutting & Demolition
Industrial Floorings Construction Chemicals


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